Skip to main content

Puzzle Joints

First step - glue all the puzzle joints together, and then coat (most of) the parts in epoxy. Below is a picture of one of the bulkheads that came in two pieces - the puzzle joints are pretty easy to glue together, no need to put a strip of backing fibreglass tape on the joints (though I did consider that in a couple of cases).

After all the puzzle joints were together, on almost all of the parts I needed to put three coats of epoxy on each of them. I decided at the time that I only needed to put one coat on each and that I’d further coat them at a later point once they were assembled, but at least at the time I’m writing this I’ve decided that wasn’t the right decision, so before I start assembling everything I’m going to have to go back and make more room in the garage so that I can go back and coat everything a second and third time (sigh).

parts ready for epoxy

parts ready for epoxy

hull panels laid out drying

hull panels laid out drying

last hull panels and completed hull bottom

last hull panels and completed hull bottom

Next up, organize the garage a bit more and start working on the centreboard and rudder.